Abstract:
Using direct laser lithography and liquid etching of polished vicinal Si(111) wafers, a technology was developed and diffraction gratings 500 /mm with a blaze angle of 4$^{\circ}$ were fabricated. The manufacturing process of a reflective Si-grating of a triangular profile (sawtooth) can be divided into four main steps: (1) obtaining a pattern of a protective mask for etching grooves; (2) anisotropic etching of grooves in KOH solution; (3) etching to smooth the grating profile and polish the surface of working facets; (4) coating to increase reflectivity. The samples obtained were characterized using scanning electron microscopy and atomic force microscopy methods to determine the shape of the groove profile and roughness: the shape turned out to be close to the ideal triangular, and the root-mean square roughness was less than 0.3 nm. With the help of the PCGrate$^{\operatorname{TM}}$ code, taking into account the measured real groove profile, the diffraction efficiency of gratings operating in classical and conical mounts in soft-X-ray and extreme ultraviolet radiation has been simulated. The obtained efficiency values are close to the record ones for the corresponding spectral range and the Au-coating of the grating.
Keywords:diffraction grating, liquid etching technology of Si, sawtooth groove profile, AFM, SEM, diffraction efficiency modelling.